A Trusted
Steam Specialist

Success Story

Pressure Powered Pump Extends life of Heat Exchanger in Amine Reboiler at McMahon Gas Processing Plant

Spectra Energy’s BC Pipeline and BC Field Services businesses are an integral part of B.C.’s natural gas midstream industry, strategically located to connect vast supply with growing demand.

The McMahon plant is the first natural gas facility constructed in BC. It has a processing capacity of 810 MMcf/d with recovery of up to 98% sulfur.

The west amine reboiler for gas train 1 has been selected historically to study the effects of equipment changes in the effort to improve process efficiencies and extend equipment life that is involved in the removal process of sulphur from the raw gas field network. The amine reboiler process is critical to sweeten the gas before transport in the main distribution pipeline. Andrew Reynolds relationship with the plant and his experience and knowledge of steam applications and condensate removal was key to the plant contacting him for advice. The heat exchanger tube bundles were lasting less than a year and the plant manager was looking for solutions to extend the bundles life. Upon investigation, it was apparent the heat exchanger system was running completely flooded. This will not only lead to corrosion and reduced tube bundle life but also decreased production in the reboiler still. The solution was immediately apparent to Andrew. A proposal was made to install a quad condensate removal pump package system. This system will provide effective condensate drainage under all load conditions including vacuum.

It was during start-up and commissioning of the new condensate removal system that the tube bundle level gauge used to monitor the degree of flooding dropped to zero. It was noticed by one of the Spectra Gas train operators who yelled out “What happened to the condensate – is the steam valve open!??” It was, and the condensate did not remain in the tubes anymore. This solution solved the issue of reduced output, extensive bundle corrosion, costly repairs and downtime.


Did You Know?
Benchmark the Fuel Cost of Steam Generation

Benchmarking the fuel cost of steam generation, in dollars per 1,000 pounds ($/1,000 lb) of steam, is an effective way to assess the efficiency of your steam system. This cost is dependent upon fuel type, unit fuel cost, boiler efficiency, feedwater temperature, and steam pressure. This calculation provides a good first approximation for the cost of generating steam and serves as a tracking device to allow for boiler performance monitoring.

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Client Testimonial

I have worked with Andrew for a number of years on many successful steam heating and condensate recovery projects in the Fraser Health Authority. I have found him to be an excellent resource on steam systems and he is always willing to share his knowledge. He presented a full day seminar on steam topics to our operating engineers which was well received. Andrew has participated in many BC CHES Trade Shows and has also been a guest speaker. I would not hesitate to recommend Andrew to help you with any of your steam system requirements.